影響磷化效果的因素-表調：
質量鑒定：當靜止的時候，表調劑呈乳白色，而且能長時間保證顏色不變，沒有沉淀的為好（乳白色時間越長，效果越好）。如果太清澈還容易沉淀，那就是質量差的表調。
根據通過表調劑力的光線來判別表調分子大小，好的表調劑的透光性能很好，有點發黃，這表示表調劑離子小于或等于波長，表明活性高，效果好，反之，差的表調劑的離子較大，溶液比較渾濁，通光性能弱，只能通光強光。
磷化膜性能。通過磷化效果來測試磷化膜速度的快慢。將工件浸入磷化液里磷化5分鐘后。如果表調質量好，磷化速度快，而且磷化均勻細密。如果差的表調，磷化膜比較粗糙。還能在溫度非常低的時候試驗，更嚴格控制表調的質量。
測試鈦離子的含量，配比顏色準確的表調劑，分別配濃度不等的表調劑，各取表調劑300ml在比色管中，并加入濃硫酸，搖均勻后加雙氧水10ml，再搖勻即可顯示各標準液顏色。
比色，以標準的表調液顏色和工作液顏色對比。能確定表調液的濃度。
防銹油
防銹油是影響磷化防銹性能的關鍵，我公司自主研發的乳化自干油。
使用方法：配比5％-5.5％，攪拌均勻，加溫到70°±5°，保持此溫度。測試工作液中的PH值8-10，8.5*佳。
浸油過程中的工作液不斷攪拌（使用泵或攪拌機），使溫度達到要求后，將處理的產品放入槽中4-5分鐘。將產品從乳化油中拿出，將水慮干之后用風管吹干或烘干。
乳化油使用壽命：適氣候環境與生產頻率而定。
出現以下情況時應更換槽液：
1. 槽液出現淺黃（棕）色
2. 槽液靜止時，表面出現很多浮油，甚至來回浮動。這表明濃度較低。
3. 加工件末端有油點現象
4. 嚴重時加工件在干燥處理后，也完全有油點。
浸油之前的工件表面要求：
1. 工件表面的污垢需清楚干凈，需做到三次以上的串聯清洗。
2. 工件表面上不可有酸性殘余，表面PH值為中性。
3. 鹽分過多PH值下降，鹽分沉淀于槽液中，從而破壞磷化水中的油分，造成棕色或破壞乳化劑
要經常測試槽液的水溫，PH值每天測量調整，經常檢查槽液的油量。高溫錳系磷化液
Qualification: when resting, table regulating is ivory, and can guarantee the same color for a long time, no precipitation for good (ivory time to grow more, the better the results). If you are too clear also easy to precipitation, that is poor quality table adjustment. According to the table regulating force light to discriminant table adjustable molecular size, good table regulating the pervious to light performance is very good, a little yellow, this means that table regulating ion less than or equal to wavelength, show that high activity and good effect, on the other hand, poor table regulating ion is bigger, solution is turbidity, through optical performance weak, can pass the light bright light. Phosphating film performance. Through the phosphating effect to test the speed of the speed of the phosphating film. The workpiece dip phosphating solution in phosphate in five minutes. If table adjustment are of good quality and phosphating speed, and phosphating even close. If poor table to move, phosphating film is rough. In a time of very low temperature test, more strictly control the quality of the adjustable table. Test titanium ion content, the matching color accurate table regulating, respectively with concentration unequal table regulating, each take table regulating 300 ml in the color tube, and add concentrated sulfuric acid and hydrogen peroxide, shake well after 10 ml, then shake can show the standard liquid color. Color, a standard table adjustable liquid color and working fluid color contrast. Can determine the concentration of liquid adjustable table. Rust-preventative oil Anti-rust oil is the key influence phosphating antirust performance, my company independent research and development of the emulsion from dry oil. Method of use: ratio of 5% - 5.5%, stir well, heating to 70 ° ± 5 °, keep the temperature. Test the working liquid PH eight to ten,8.5 best. In the process of oil liquid constantly stirring (using pump or blender), make temperature requirements, will be processing products into the groove of 4 to 5 minutes. The product from the emulsified oil out of the water after the dry with wind blow dry or drying. Emulsified oil service life: comfortable climate environment and production frequency and decide. |
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